Interesting thread in some ways (to me at least)
This is the bit that has me worried. I've documented in some other threads recently that I've just spent a fair amount on my TW recently and it springs to mind that Mitsubishi did actually tell me that they had replaced the radiator cap as "the bottom part had come away due to corrosion". Not that I had been noticing a loss of coolant or any other sign). The temp runs at a needles width below half as it invariably has for the last 13 years regardless of weather or driving style or air conditioning on or off or any other factor.
I had the water pump replaced so of course the coolant was dumped and replaced at the time but I can't help but wonder if the offending bottom section is indeed lurking somewhere in the cooling system (most worryingly inside the engine itself) and if this is a potential large future problem?
Seems like this may be not an uncommon problem although I'm not sure if serious enough to be worthy of the "common faults" thread .... hope not
Regards
Dec